Roee Kalinsky's RV-7A Project

Cockpit Upholstery
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Cockpit Upholstery

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2007.??.??: (0.0) The key factors for me in selecting the designs and materials for seat cushions and other cockpit upholstery are:

Comfort: For a more enjoyable flying experience, and to reduce pilot fatigue, which is a safety factor.

Crash-worthiness:
In terms of energy absorption in a high-G impact.  Also flamability qualities and toxicity of fumes.

Maintainability:
How will it hold up over time, how easy is it to clean, etc.

Noise reduction:
Through attenuating of transmission and/or reflection of sound in the cockpit.

Aesthetics:
Elegance in simplicity.  Nothing fancy.

Weight: Self explanatory.

Cost:
Self exmplanatory.

The comfort and crash-worthiness energy absorption factors steer me toward seat cushions encorporating visco-elastic foam (a.k.a. tempur-foam, confor-foam, etc.).  I sleep on a Tempur-Pedic mattress and love it!  Viscoelastic foam is generally heavier and more expensive than elastic foam, but well worth it.

Flamability qualities and toxicity of fumes steer me toward leather, or fibers specifically designed with this in mind.

Maintainability steers me toward leather as opposed to fabric, because it can be wiped clean.  The standard method of getting into and out of an RV is to step right on the seat cushions, so they will get dirty and will need cleaning on a frequent basis.

RV cockpits are noisy.  Some noise reduction can be achieved by covering the firewall, floor, and side panels with upholstery.  This of course also adds weight and cost.  I will likely make judicious use of this, covering only strategic locations with upholstery.  Other factors can strongly influence the noise level in the cockpit, such as unsealed gaps, so I will be paying close attention to those.  I also intend to employ high-quality active noise reduction headsets.

Aesthetics are by definition a matter of taste.  I like simple elegance, nothing flashy.  I've seen some airplanes with interiors that rival that of a luxury car.  Very nice, but that's not for me.  If a piece of upholstery doesn't serve a practical purpose, then it doesn't belong in my airplane.

Started looking at vendors.  By far the best offerings I've seen are from Classic Aero Designs.  More later...

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Copyright © 2003 Roee Kalinsky
Last modified: January 24, 2009

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